Sustaining 5S is the hardest step—but it’s also the most important. In this episode, Gary Olson, Operational Excellence Leader, shares expert insights on why 5S often fails and how manufacturers can create a culture where organization and efficiency become second nature. Learn how leadership commitment, daily habits, and employee engagement can drive long-term success with 5S. Tune in for actionable strategies to make 5S stick in your facility.

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Podcast Resources:

• Lean Practitioner Certification
• Visual Management & 5S Workshop

Mistake-proofing is key to reducing defects, improving efficiency, and ensuring quality in manufacturing. In this episode, George Murray, General Manager at Celestica, shares proven strategies for preventing errors, standardizing work, and creating a culture of continuous improvement. Learn how data-driven decision-making, simple mistake-proofing solutions, and team engagement can drive lasting operational excellence. Whether you're tackling process inefficiencies or aiming for zero defects, this episode is packed with actionable takeaways.

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Podcast Resources:

• Webinar: Mistake-Proof Your Process
• Learn Mistake-Proofing Principles in the Lean Practitioner Certification

Wondering how to develop a strong manufacturing workforce? In this episode, Mike Franz, Founder & CEO of Shop Floor Coffee, shares Shop Floor Coffee’s plans to encourage workforce development as well as actionable strategies for attracting, training, and retaining top talent. Learn how manufacturers can engage the next generation, leverage industry partnerships, and build a sustainable talent pipeline. Whether you're facing hiring challenges or looking to strengthen your team, this conversation will provide valuable insights to help you develop a skilled and motivated workforce.

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Podcast Resources:

• Support Workforce Development with ShopFloor Coffee
• Develop Your Workforce with Digital Courses

Process mapping is a powerful tool for improving efficiency in manufacturing. Rebecca Jasper, Supply Chain and Operations Executive, shares how to map workflows, eliminate inefficiencies, and create alignment across teams. Whether you're working to reduce waste, improve lead times, or enhance collaboration, these strategies will help you implement process mapping effectively. Get practical steps to refine your processes and achieve better results.

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Podcast Resources:

• Lean Practitioner Certification

Running a successful Kaizen event requires more than just gathering a team—it's about strategic planning, leadership support, and long-term sustainment. In this episode, Kirby Sneen sits down with Robert Dewane, Sr. OpEx Change Agent at Trane Technologies, to uncover the essential elements of impactful Kaizen events. Discover how to secure top-down buy-in, engage the right stakeholders, and implement changes that last. Whether you're new to Kaizen or looking to refine your approach, this conversation is packed with practical ideas and examples to help you eliminate waste and drive continuous improvement.

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Podcast Resources:

• Robert's Kaizen Leader Standard Work
• Lean Practitioner Certification

Want to improve your one-on-one meetings? In this episode, Dan Powley, Senior Production Manager at Intricon Corporation, shares proven strategies for structuring impactful one-on-ones that drive engagement, alignment, and accountability. Learn how to create meaningful conversations, set clear expectations, and ensure follow-through. Whether you lead a small team or a large workforce, these insights will help you strengthen relationships, develop employees, and improve overall team performance through best in class one-on-ones.

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Podcast Resources:

• Supervision Fundamentals Certification

• Free Download: Effective One-on-Ones Meeting Template

Effective Root Cause Analysis (RCA) goes beyond surface-level fixes to drive lasting improvements. In this episode, Helen Swanson, VP of Quality & Engineering at Sportech Inc., shares insights on defining problems, eliminating bias, and using RCA tools like the three-legged 5 Why to prevent recurring issues. Learn how to collect reliable data, engage cross-functional teams, and implement mistake-proofing strategies that create real change in manufacturing.

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Podcast Resources:

• Professional Yellow Belt Certification
• 6 Sigma Problem-Solving Bundle - Free Download
• Root Cause Analysis Workshop

Learn from Christine Olson, Marketing Manager at Midwest Rubber, as she outlines how manufacturers can integrate marketing to bridge the gap between technical processes and customer relationships. Gain practical strategies to align marketing with operations, utilize customer feedback for continuous improvement, and craft compelling stories that emphasize quality and expertise. This episode delivers actionable takeaways to drive collaboration, enhance processes, and build stronger customer connections.

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Podcast Resources:

• Sales & Marketing Peer Group